Topic for #homecmos is now Homebrew CMOS and MEMS foundry design | http://code.google.com/p/homecmos/ | Logs: http://en.qi-hardware.com/homecmos-logs/
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<kanzure> hi all
<kristianpaul> hey
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<kanzure> hi azonenberg
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<gene_hacker> anyone home?
<gene_hacker> wondering how you guys make your masks
<gene_hacker> or are you using a DLP projector to do maskless lithography?
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<azonenberg> hi kanzure
<azonenberg> whoops, seems i missed somebody
<azonenberg> Was having fun with BGA soldering in the living room
<azonenberg> and in case he comes back, i use a normal office laser printer
<azonenberg> then reduce 10x with a microscope objective
<kanzure> i'm thinking about getting a dmd dev kit
<kanzure> it would be especially helpful to have find one that does UV
<azonenberg> kanzure: link doesnt work for me
<azonenberg> its a 404
<kanzure> works for me o.o
<kanzure> maybe you block digikey. i wouldn't blame you.
<azonenberg> lol
<azonenberg> i see a dk 404 page
<azonenberg> i buy stuff from them all the time
<kanzure> are you doing maskless lithography?
<azonenberg> No
<kanzure> fuck
<azonenberg> Print on laser printer transparency
<azonenberg> reduce 10x optically
<azonenberg> i am looking at doing laser direct write with a bluray diode
<azonenberg> straight from the GDS
<azonenberg> But thats a ways out
<kanzure> alright
<kanzure> i'm doing a dna synthesis chip
<azonenberg> Ooh
<kanzure> also, any papers you can contribute on #homecmos would be welcomed
<azonenberg> very nice
<azonenberg> and well, my work has actually mostly been in MEMS
<azonenberg> my lab notes are in the google code repository in the topic
<kanzure> etching processes are pretty similar in a few places
<kanzure> sometimes microfluidics requires gold electrodes and other crap
<azonenberg> Yeah
<kanzure> but has the same geometry/layout problems that you need to consider
<azonenberg> And larger
<azonenberg> Which is a huge benefit for home / low budget fab
<kanzure> yes, well, i'm not complaining about that
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<comeon> why are nitrides like silicon nitride or titanium nitride such good "barrier" layer materials?
<azonenberg> comeon: Mostly because they're denser, i think
<azonenberg> I'm a little less up on the transistor side of things as i've mostly studied MEMS
<azonenberg> I dont see Si3N4 used as a barrier as much
<azonenberg> TiN and TaN i see used
<comeon> nonstoichiometric silicon nitride is pecvd at low temperatures on gaas after doping gaas so that during an lattice damage removal annealing heat treatment the as doesn't float away
<comeon> fuckin nazis on ##chemistry and ##physics quieted me
<azonenberg> I assume by non-stoichiometric they mean Si rich and not N rich
<azonenberg> but i'm not sure of the exact characteristics of pecvd nitride's formulation
<azonenberg> but makes sense
<azonenberg> also just fyi this is the unofficial microfab / semiconductor channel on freenode
<azonenberg> not just home fab
<comeon> then rename it
<azonenberg> I might
<azonenberg> Just saying, discussion of cleanroom fab on "real" tools is not offtopic
<comeon> well i only asked because the bigger channels quieted me
<comeon> but you're the only person who ever talks here anyway
<comeon> might as well call it #azonenberg
<azonenberg> Lol
<azonenberg> Other people do talk
<azonenberg> But they idle a lot
<azonenberg> the community is small
<azonenberg> Not many people interested in semiconductors
<azonenberg> and even less know anything about them
<azonenberg> even less are on freenode
<comeon> freenode has a lot of software cocksuckers
<azonenberg> lol
<azonenberg> Hey, dont knock software TOO much
<azonenberg> my undergraduate degree is in computer science
<comeon> psh
<azonenberg> and i'm going for a PhD in the same
<comeon> why
<azonenberg> My research is in computer architecture
<azonenberg> and operating system security
<comeon> that sounds super boring
<azonenberg> Not at all
<azonenberg> my advisor is a crypto guy and i'm not too into the intense theory but when it comes time to prototype stuff its fun
<comeon> whatever floats your boat dude
<azonenberg> I just do hardware stuff for fun lol
<comeon> there is a dude in ##electronics who literally floats in a boat
<azonenberg> starting to take EE classes because i've taken most of the ones CS offers adn am not interested in the rest
<comeon> geckosenator or something
<azonenberg> interesting, i've heard of the guy but didnt know he lived on a boat
<comeon> he cooks his own shit for fuel
<azonenberg> lol
<comeon> super greenie weirdo
<soul-d> lol
<soul-d> i din't want to know that
<azonenberg> i assume he's online via a solar-powered laptop
<azonenberg> with a satellite or 3g connection?
<comeon> and the asshole lives on food stamps
<comeon> cuz he doesn't want to work a real job
<comeon> just float on a boat and leech off society
<azonenberg> furrywolf is mostly off-grid too, he/she (i think wolfy is a female) runs almost entirely on solar
<soul-d> i think most people in here are just to steal azonenberg's idea's for world domination
<soul-d> at least i am
<azonenberg> soul-d: they'll be waiting a long time
<comeon> got to milk them nerds
<soul-d> no key is nano bots :P
<azonenberg> this isnt ##world-domination
<azonenberg> my world domination plans are occurring elsewhere
<comeon> i'm gonna get shiftaced
<comeon> tired as fuck already
<azonenberg> (me on my 21st birthday)
<comeon> seriously?
<azonenberg> Yes
<comeon> you need a life son
<soul-d> lol he got one
<azonenberg> i dont drink but i wanted to get a picture of me and a bottle of alcohol on my 21st
<soul-d> he does what he likes
<comeon> you don't drink?
<comeon> like at all?
<azonenberg> Nope
<comeon> why not?
<azonenberg> totally clean
<comeon> are you a moralfag?
<azonenberg> and i just dont feel the need to alter my neurotransmitters at all
<azonenberg> i like 'em just the way they are
<azonenberg> if it's not broken dont fix it
<comeon> but it's fun
<azonenberg> anyway so i showed the pic to my doctoral advisor and he thought it was hilarious
<azonenberg> comeon: maybe you think it is, and if so you're welcome to do it
<azonenberg> while you're off puking your guts up i'll be doing FPGA design
<comeon> have you tried it at least?
<comeon> you don't have to drink to you puke your guts
<azonenberg> I know i wouldnt like it
<azonenberg> my mind cant handle downtime
<azonenberg> after i graduated college i went with my family down the shore for a vacation
<azonenberg> By the end of the second or third day i couldnt take it anymore
<azonenberg> pulled out my laptop and started doing mask layout for a MEMS comb drive
<comeon> you need to get laid
<azonenberg> i need to be doing something intellectual every waking hour, basically, or i go nuts
<kanzure> i don't talk much in here because of the other diybio channel ##hplusroadmap
<kanzure> but that one is called ##kanzure not #azonenberg
<azonenberg> lol
<kanzure> also, that channel is full of neurofags doing nootropics
<kanzure> but i think you were talking about alcohol
<kanzure> so nevermind
* kanzure sleeps
<comeon> what
<comeon> i don't know man. you need to lighten up
<azonenberg> comeon: lighten up? What is that going to do for me
<azonenberg> i'm 21, most of my friends havent even graduated yet, and i have companies beating a path to my door basically offering me jobs
<comeon> there's more to life than companies and stuff
<azonenberg> i'm in a PhD program at a well known engineering school doing work i love, with enough spare time to do crazy research and projects on the side
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<azonenberg> comeon: suffice it to say, ten years from now i think i'll be very happy with where i am
<comeon> where is that?
<soul-d> in a position he can look back
<soul-d> and be proud on
<soul-d> instead of wasted time
<soul-d> drinking
<soul-d> complaining
<soul-d> telling others tehy don't have a lvie becasue you don;t have one
<azonenberg> High paying job at a R&D lab for some big tech company or national lab, living in a house/lab i built from the ground up with my own two hands
<azonenberg> loaded with tools and equipment rivaling a small university
<azonenberg> all the toys i could ever want, from a SEM to a class 1000 cleanroom to a machine shop
<azonenberg> by that point i will likely have large submicron (750nm or so) CMOS fab working
<azonenberg> oh, and out in the country so i can enjoy the outdoors and not be bothered by neighbors living too close
<soul-d> azonenberg, whenever your company put's out stocks give me pm id like to take some
<azonenberg> though still within a commuting distance of wherever i work
<azonenberg> soul-d: lol, the last company i owned closed its doors when my partner took a full time offer and i left for grad school
<azonenberg> so thats a ways out
<comeon> do you have friends in real life?
<azonenberg> comeon: sure - my roommates, most of the electronics club
<soul-d> given your personality comeon i doubt you have any real friends
<azonenberg> i dont go out drinking with them, more likely i'll wander into the living room at 2 AM and find one of them working in the lab
<soul-d> just friendly to your face till you are gone
<azonenberg> or etching a PCB in the fume hood
<azonenberg> And you know what? I wouldnt have it any other way
<comeon> soul-d: i don't get teetotalers
<soul-d> who said he was and why are you obseesed by it
<soul-d> maybe he understands the chemical formula
<soul-d> and knows it's basicaly poision
<azonenberg> Also, for the record, i made this FPGA dev board http://i.imgur.com/6pYLF.jpg today to relax
<comeon> in small quantities it's healthier than completely abstaining
<azonenberg> and get away from studying for my upcoming PhD qualifying exam
<soul-d> did he say he did and why are you intrested in why are you obsessed with an online persons life ?
<soul-d> and why do you want to change it
<soul-d> somthing to do with just respecting people's choices
<comeon> what's with the whiteknight?
<azonenberg> i dont need anyone to defend me, he's just having fun poking the troll
<comeon> you don't have to respect people's choices especially if they are super different than everyone else
* azonenberg pops lid of "troll food" can and throws it toward ##conspiracy-theory
<soul-d> i don't take people that use the word "super" very seriously
<comeon> i don't take people that use the word "very" super seriously
<azonenberg> And for the record i do not care what you think about me whatsoever, i am perfectly happy with where i am in life and am not "missing out" on anything
<azonenberg> as a result of spending my evenings designing microprocessors instead of going out drinking
<soul-d> one establisches brain networks and makes you measurably smarter other
<soul-d> ...
<soul-d> you can guess
<azonenberg> If you enjoy going out and ingesting near-toxic levels of ethanol, thats your decision
<azonenberg> One less person to compete for my job
<azonenberg> But i find joy in intellectual stimulation and there's absolutely nothing wrong with that
<soul-d> and i can tell from experience
<soul-d> that it's better tehn waking up in a ditch
<soul-d> afhter to much alchol
<soul-d> still wonder how i got home
<soul-d> alive
<soul-d> i hate missing parts of memory :P
<lekernel_> ahem
<Sync> kanzure: I probably can get you a DLP devkit
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<kanzure> Sync: what are the details
<kanzure> also, can you possibly get me one that can also do UV
<Sync> they are sillicon imaging dev boards iirc
<kanzure> azonenberg: i'm a little disappointed that you're in school :)
<azonenberg> kanzure: why? Lol
<azonenberg> thought i was some 14-year-old kid?
<kanzure> Sync: link?
<kanzure> azonenberg: that would be the ideal case yes
<azonenberg> Lol
<kanzure> azonenberg: but more to the point that you feel university is necessary at all
<azonenberg> Oh
<azonenberg> I needed a piece of paper that says "bachelor of science" to get some employers to even look at me
<azonenberg> cant say i've learned much from class, i dont find lectures a good way to learn
<kanzure> are those the types of people that you really want to work for
<kanzure> your employment requirements should just be money, imho
<azonenberg> No, but
<azonenberg> they'd pay the bills while i looked for the *right* people
<Sync> I don't know which ones gotta find them first
<kanzure> i saw some pretty cheap dlp dev kits for $300ish
<kanzure> but they didn't do UV
<kanzure> UV would be nice so that i can do DNA quantification by raman absorption spectroscopy or something
<azonenberg> They specifically said no uv, or they didnt say they did?
<azonenberg> And depends on the wavelength
<kanzure> their support varies, i've looked at some spec sheets.. whatever
<azonenberg> for lithography using DNQ-novolac photoresist you can get stuff that responds at 405 or even 450nm (my resist is 405 peak)
<kanzure> there's a few problems with dna synthesis, maybe you have some ideas
<azonenberg> which is actually on the edge of the visible spectrum
<kanzure> if i explain what the process is.
<azonenberg> Well, i understand at a very basic level how dna replication works
<azonenberg> but when you say synthesis
<kanzure> nah this is different
<kanzure> *different
<azonenberg> you want to take a bunch of raw nucleotides and make a piece of dna?
<azonenberg> with a specific sequence?
<kanzure> you can use dna polymerase to make new sequences but you can't control what nucleotides it chooses
<kanzure> there's a few different chemistries for adding nucleotides to a growing single strand
<kanzure> this is generally called oligonucleotide synthesis
<kanzure> the most popular solid phase oligonucleotide synthesis method is phosphoramidite chemistry
<azonenberg> ok
<kanzure> there's also a version of this phosphoramidite chemistry that uses photolabile protecting groups on the ddNTPs
<azonenberg> Bear in mind my ochem knowledge is relatively limited
<azonenberg> i have more experience with inorganic and even that is somewhat limitd
<kanzure> so you shine some light to decap, and hope a reaction occurs to add that nucleotide to the end of the growing strand
<kanzure> wash step. then some other capping/decapping steps.
<kanzure> the wash step is the main pain in the ass for me
<kanzure> it's not a complicated step, but i mean from a practical standpoint
<azonenberg> Ok, let me see if i have this straight
<azonenberg> Start with a single nucleotide, attach chemical A to one end and B to the other
<azonenberg> B is stable and A degrades under UV
<azonenberg> Use UV to remove A, add a small amount of your second nucleotide and attach to that end of the strand
<azonenberg> remove unreacted nucleotide somehow, add more A to cap it?
<kanzure> more or less, yes
<kanzure> "remove unreacted nucleotide" is a giant wash step
<azonenberg> Yeah, i can imagine that'd be fun to do without taking out your target strands
<azonenberg> no clue where to start myself lol
<kanzure> most microfluidic devices use continuous flow, so they just flow the wash chemistry by all of the 'array units'
<azonenberg> Anyway so why do you need lithography-style patterning for this?
<azonenberg> are you talking for building a microfluidic unit?
<kanzure> most of the time this chemistry is done on solid supports (beads)
<kanzure> so you can imagine an array of beads and DLP/DMD using different wavelengths to activate different nucleotides at different locations (beads in physically separate chambers)
<kanzure> hrm, i'm not explaining this well. there's a few more points to mention
<kanzure> 1) you can do this in continuous flow with an array of these reactions, but they have to all be growing the same sequence so that you don't contaminate different reactions
<kanzure> 2) you theoretically want to do dna synthesis of different sequences in parallel; but you'd have to keep each reaction physically isolated
<azonenberg> Hmm
<kanzure> if you are doing this in continous flow with a shared reagent/wash bath for all beads (on which this reaction is occurring),
<kanzure> hmm no. the point i am trying to make is that because of the error rate of this chemistry you want to monitor each bead and make sure the sequence is correct
<azonenberg> Ooh, interesting
<kanzure> if you are in a continous flow situation, how do you physically move an individual bead to lead it down the path to, say, sequencing
<azonenberg> By raman spectroscopy?
<azonenberg> (monitoring)
<kanzure> well, that's one way, but i haven't seen a paper doing that yet
<kanzure> the most basic version of all of this is don't use DLP/DMD, do only one oligonucleotide synthesis at a time on a single solid support bead, don't do anything parallel and hope for the best..
<kanzure> but this loses the advantages of microscopic features
<kanzure> i mean why not just pick up a syringe and do it, at that point ;)
<azonenberg> Hmm, i'm not familiar enough with the techniques to suggest much at this point lol
<kanzure> yeh i just need to rant to someone heh
<kanzure> i mean, i guess it's not too disastrous if i have an unmonitored collection of a million beads simultaneously (but if it's unmonitored, and under continous flow, i don't need the photochemistry and all the sequences would (hopefully) be the same)
<kanzure> and then hope that at least one of the beads has at least one strand of DNA that ends up being correct
<azonenberg> Lol
<azonenberg> How do you find it'
<azonenberg> and separate it
<kanzure> whether or not "finding it and separating it" is a problem depends on which method you're using
<kanzure> for instance, if you are under continous flow where all beads get the same reagants/wash simultaneously, you hope for the best that all beads are synthesizing/growing the same sequence
<kanzure> when you force the beads out of the system, you wouldn't care which one is which
<kanzure> since they all theoretically are the same
<azonenberg> But in practice?
<kanzure> in practice- in that method- there are definitely going to be certain strands that are wrong
<kanzure> oligonucleotide chemistry has error rates as bad as 1 in 250 bp wrong
<kanzure> (enzymes like dna polymerase make 1 error in 10,000...)
<kanzure> so what if you're synthesizing a 800 bp strand.. and the 750th bp is wrong. you're going to be pissed off.
<azonenberg> Lol, yeah
<azonenberg> Can you make say four 200bp strands separately
<azonenberg> verify each
<azonenberg> then concatenate?
<azonenberg> kinda like Xilinx does with their virtex 7 chips
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<kanzure> yes you can concatenate
<kanzure> this is called ligation
<azonenberg> ok
<kanzure> verification is its own can of worms
<azonenberg> Is it worth doing to boost yieldss?
<azonenberg> And the way i'd verify would be
<kanzure> you can verify by dna sequencing on a microfluidic chip ;)
<azonenberg> to PCR each of the test strands
<azonenberg> then sequence some of it
<kanzure> right
<kanzure> pcr on a chip is really amazing.. my favorite method is LED-assisted heating of a droplet of water. it's like 20x faster than lab equipment since the volume is so small
<azonenberg> very fast thermal cycling?
<azonenberg> nice
<kanzure> right..
<kanzure> so, dna sequencing needs as much optimizing as dna synthesis, so it basically doubles the complexity of the project
<kanzure> but dna sequencing is important to me so i'm willing to overlook that
<azonenberg> i see
<azonenberg> Yeah, i've never done full sequencing
<azonenberg> only simple fingerprinting by gel electrophoresis
<kanzure> you have to select what you are going to sequence. in a continous flow situation with DLP, how would you move beads out to individually test (or rather- how would you send the "detach from bead" chemistry to only that bead)
<azonenberg> looking for presence or absence of one or two SNPs
<kanzure> if i can't come up with a "access a specific bead under continuous flow" solution, then the DLP is more or less useless :P
<azonenberg> Hmm, i see
<kanzure> "just put 1000s of valves in your circuit and it'll be fine"
<kanzure> one possibility is to use droplets instead (water-in-oil).. a set of beads per droplet. store each droplet at an xy location. the wash step would involve.. uh.
<kanzure> i guess a droplet wash step would involve (1) a clean drop of water + (2) wash chemistry + (3) a way to dilute the bead/droplet's water enough times over?
<azonenberg> Hmm
<kanzure> my connection sucks today.
<kanzure> i think i've found a good solution
<kanzure> i'll store 100~ beads per droplet. water-in-oil microfluidics.
<kanzure> store each droplet in a register specific to the next reaction that it needs to have. i.e., store all the "give this a G" together.
<kanzure> move the droplets out of the register into a continuous flow channel. space them out by distance, so that 100 beads from droplet 1 are physically separated from 100 beads from droplet 2
<kanzure> magnetize the beads, do continuous flow microfluidics to do the synthesis cycle/steps, waste water output
<kanzure> turn off waste; redirect flow to a feature that re-forms a droplet based on timing, so that the beads from the original droplets end up in separate droplets again
<kanzure> depending on the length of the reaction channel maybe you'll react 100s of different sequences simultaneously
<kanzure> then you cycle between doing A, C, T and G reactions in the continuous flow "reaction channel" to build up your final sequence, based on what you have loaded into the reaction channel at the moment
<azonenberg> Hmm
<azonenberg> So each of those 100 beads are considered equivalent?
<kanzure> yeah; there can be any number (but hopefully at least one) growing oligo per bead
<kanzure> maybe there's 10,000 strands of dna growing on a single bead
<kanzure> but adding beads is nice for redundancy's sake
<azonenberg> Ok
<azonenberg> But you cant grab one bead separately from the others
<azonenberg> only drop from drop
<kanzure> yes, because of the spacing/timing when the other beads were released into the reaction channel
<kanzure> i.e. release first droplet, let the droplet break up and go downstream for 10-20 ms (or whatever the bead formation time constant is...)
<kanzure> *droplet formation
<azonenberg> Yeah, makes sense
<kanzure> in this scenario, you hope that each bead within the same droplet is growing the same oligo
<kanzure> so if you want to sequence a droplet, you take just one bead out and go pcr it and do other things
<azonenberg> And then keep the other beads going
<azonenberg> interesting
<azonenberg> how big are these beads?
<azonenberg> tens of microns?
<azonenberg> single microns?
<kanzure> tons of companies sell tons of different beads
<kanzure> look up polystyrene beads on google scholar
<kanzure> but yes i've seen 10 micron beads, definitely
<kanzure> interestingly enough there are microfluidic devices capable of manufacturing polystyrene beads as well...
<azonenberg> what i meant was, more, what is a typical size
<azonenberg> or size range
<azonenberg> and are they porous or pretty solid
<kanzure> dunno. 1 micron beads exist too.
<kanzure> solid
<azonenberg> And the DNA just sticks on the surface?
<kanzure> there's some chemistry for that
<kanzure> i'm really bad at magnetism, i don't know if a magnetic microbead could be kept in place with an electromagnet directly under it, or if the flow forces would sweep it away
<azonenberg> Depends on the conditions, there's no definite yes or no
<azonenberg> depends on cross section, flow velocity, amoutn of magnetic mateiral in the bead, strength of the electromagnet's field
<kanzure> flow velocity can be varied by me, so that's not a relevant variable
<kanzure> actually, if the overall flow velocity is low enough, i bet a bead couldn't be moved
<azonenberg> Well, in that case i'd say it can definitely be done
<azonenberg> the question is how strong a magnet will you need
<azonenberg> and how magnetic you can make the bead
<kanzure> they wouldn't have to be magnetic if i'm ok with very low velocities
<kanzure> and then increase the flow rate when i want to move them
<kanzure> ah but that would make the beads closer to the "top" move first, sadly
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<kanzure> hi gene_hacker
<kanzure> gene_hacker: azonenberg is around now, you had some questions..
<gene_hacker> is azonenberg here right now?
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<azonenberg> lol, missed him again
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